Hydrogen Gas Lub tog raj kheej
Siab -Hloov Hydrogen Gas Lub tog raj kheej (Hom III & Hom IV)
Engineered rau hnyav- lub luag haujlwm thauj mus los, hydrogen refueling infrastructure, thiab bulk gas logistics. Tsim los tiv thaiv cyclic siab xav tau txog li 70 MPa nrog cov ntawv pov thawj ua raws li kev thauj mus los thoob ntiaj teb thiab cov qauv ruaj khov.
Technical Specifications & Configuration Matrix
Hom III Composite Cylinders (Aluminium Liner + Carbon / Glass Fiber qhwv)
Tshwj xeeb rau chaw nres tsheb cascades, tube trailers, thiab industrial gas faib manifolds.
|
Qauv Code |
Dej muaj peev xwm (L) |
Nominal Ua Haujlwm Siab (MPa) |
Kev ntsuas siab (MPa) |
Sab nraud txoj kab uas hla (mm) |
Zuag qhia tag nrho Length (mm) |
Qhov hnyav (kg) |
Khoom siv liner |
Txuj kev ua raws cai |
|
HC3-150-35 |
150 |
35 |
52.5 |
412 |
1685 |
54.0 |
TIAB SA 6061-T6 |
ISO 11119-2 / DOT-SP |
|
HC3-320-35 |
320 |
35 |
52.5 |
500 |
2050 |
118.5 |
TIAB SA 6061-T6 |
ISO 11119-2 / TPE |
|
HC3-450-45 |
450 |
45 |
67.5 |
550 |
2580 |
165.0 |
TIAB SA 6061-T6 |
ASME VIII-3 |
Hom IV Composite Cylinders (Polymer Liner + Carbon Fiber Puv qhwv)
Ua kom zoo rau ntawm - kev sib koom ua ke ntawm tsheb thauj mus los (FCEV cov tsheb npav thiab cov tsheb thauj khoom hnyav) kom ua kom muaj txiaj ntsig zoo ntawm kev khaws cia gravimetric.
|
Qauv Code |
Dej muaj peev xwm (L) |
Nominal Ua Haujlwm Siab (MPa) |
Kev ntsuas siab (MPa) |
Sab nraud txoj kab uas hla (mm) |
Zuag qhia tag nrho Length (mm) |
Qhov hnyav (kg) |
Khoom siv liner |
Txuj kev ua raws cai |
|
HC4-175-70 |
175 |
70 |
105.0 |
525 |
1340 |
48.0 |
HDPE |
ISO 11119-3 / UN GTR 13 |
|
HC4-210-70 |
210 |
70 |
105.0 |
525 |
1560 |
57.5 |
HDPE |
ISO 11119-3 / EC 79 |
|
HC4-375-35 |
375 |
35 |
52.5 |
530 |
2250 |
92.0 |
HDPE |
ISO 11119 -3 / DOT-SP |
Material & Manufacturing txheej txheem Engineering
Cov qauv kev ua tau zoo nyob ntawm kev xaiv cov khoom siv raw thiab automated filament winding raws tu qauv.
Liner Kev Tsim Kho:
• Hom III: Seamless forged Aluminium Alloy 6061-T6 extrusion, muab siab tawg toughness thiab zero gas permeability.
• Hom IV: Rotational -molded High-Density Polyethylene (HDPE) compounded nrog anti-permeation additives, engineered los tuav qhov seem stability nyob rau hauv ceev depressurization cycles.
Filament Winding:Computer Numerical Control (CNC) multi-axis ntub/dry filament winding siv aerospace-qib Toray T700/T800 carbon fiber rovings thiab toughened epoxy matrix systems. Hoop-rau-helical tension ratios yog optimized los ntawm finite element tsom xam (FEA) kom tshem tawm micro-voids thiab stress concentrations.
Boss Metallurgy:Precision-machined 316L stainless hlau los yog 34CrMo4 alloy steel thawj interfaces, mechanically locked thiab O-ring / epoxy kaw kom tiv thaiv kom tsis txhob tawm ntawm lub liner- mus rau -hlau hloov chaw.
Thermal Curing:Multi-theem thermal curing nyob rau hauv programmable convection ncu kom paub meej tias ua tiav cross-txuas ntawm epoxy resin matrix yam tsis muaj thermal degradation ntawm cov polymer liner.
Quality Assurance, Test & Certifications
Kev tsim khoom ntau dhau los ua kev puas tsuaj thiab tsis yog -kev kuaj xyuas kev puas tsuaj (NDE) raws cai raws li cov lus qhia thoob ntiaj teb cov cuab yeej siv siab.
Tsis yog -Kev kuaj kev puas tsuaj (NDT):100%.
Hom Kev Ntsuas Tus Txheej Txheem:
• Hydraulic Burst Test: Verification of minimum burst pressure ratio (>= 2.25 to 3.0 times NWWP).
• Ambient Pressure Cycling: 11,000 mus rau 15,000 lub voj voog ntawm 2 MPa mus rau NWWP ntawm 1.25x zaus yam tsis muaj kev ua haujlwm tsis zoo.
• Flaw Tolerance / Drop Test: Impact resistance verification nyob rau hauv simulated poob thiab mechanical shock tej yam kev mob.
• Bonfire / Thermal Resistance Test: Tswj engulfing tua hluav taws los xyuas kom meej lub siab nyem twj (PRD) ua kom thiab tsis yog - fragmentation tus cwj pwm.
• Cycling Kub Kub Siab: Kev ntsuas lub voj voog ua tiav ntawm -40 deg C thiab +85 deg C.
Ntawv pov thawj & Ua raws li:Tsim nyob rau hauv ISO 9001 thiab IATF 16949 kev tswj xyuas kev ua haujlwm zoo. Cov khoom ua raws li tau lees paub los ntawm TÜV Rheinland, SGS, thiab Lloyd's Register to ISO 11119-2/3, UN GTR No. 13, EC 79/2009, thiab ASME Section X.
Daim ntawv thov kev sib tw & kev koom ua ke Matrix
Xaiv qhov tsim nyog lub tog raj kheej yog nyob ntawm kev ua haujlwm ntawm lub voj voog, kev txwv lub cev hnyav, thiab kev txwv spatial.
|
Kev thov Sector |
Hom Kev Ua Haujlwm Scenario |
Pom zoo Lub tog raj kheej hom & Siab |
Qhov Tseem Ceeb Engineering Rationale |
|
Heavy-Lub luag haujlwm thauj mus los |
FCEV tsheb npav thiab hnyav - tsheb thauj khoom thauj khoom (ntawm - chaw cia khoom) |
Hom IV (70 MPa / 35 MPa) |
Maximizes payload muaj peev xwm ntawm lub siab gravimetric cia efficiency Performance index thiab tsawg yuag. |
|
Hydrogen Refueling Infrastructure |
Nyob ruaj ruaj cascades ntawm refueling chaw nres tsheb (HRS) |
Hom III / Hom IV Loj Volume (45 MPa / 50 MPa) |
Ua kom muaj roj ntau dhau thiab nrawm nrawm nrawm. |
|
Bulk Gas Logistics |
Mobile tube trailers thiab thauj modules |
Hom III (35 MPa) |
Muab siab mechanical rigidity, impact resistance, thiab durability rau kev thauj mus los. |
|
Aerospace & Tshwj xeeb zog |
Unmanned aerial vehicles (UAVs) and auxiliary power units (APUs) |
Kev Cai Hom IV (Ultra-lub teeb) |
Minimizes loj pob nyiaj nyob rau hauv nruj nruj txwv txwv. |
Tus neeg muag khoom ntsuam xyuas daim ntawv teev npe rau B2B Procurement Engineers
Thaum kuaj xyuas cov chaw tsim khoom rau hydrogen cia cov hlab ntsha, txheeb xyuas cov hauv qab no cov ntsiab lus:
Carbon Fiber Sourcing Traceability
Txheeb xyuas cov ntawv cog lus ncaj qha nrog cov neeg tsim khoom tier-1 carbon fiber (xws li Toray, Hexcel, Zoltek) nrog cov ntawv pov thawj batch test.
Liner Permeation Test Data
Thov thib peb-cov ntaub ntawv xeem cov lus qhia qhia txog cov roj hydrogen permeation tus nqi ntawm kev ua haujlwm kub (cm3/hr/L).
Autoclave & Winding Peev Xwm
Tshawb xyuas txhua xyoo tso zis muaj peev xwm, tus naj npawb ntawm cov khoom ywj pheej ntau-axis winding tshuab, thiab qhov siab tshaj plaws ntawm lub nkoj ntev / txoj kab uas hla kev txwv.
Kev cai Interface Engineering
Muaj peev xwm kho tus thawj coj xov geometries (piv txwv li, UNF, metric, NPT) thiab koom ua ke cov khoom siv hluav taws xob thermally activated siab nyem (TPRD).
Cov lus nug nquag
Raws li ib qho ntawm cov kws tshaj lij hydrogen gas cylinder tuam ntxhab thiab cov muag khoom hauv Suav teb, peb tau tshwj xeeb los ntawm cov khoom lag luam zoo thiab tus nqi zoo. Thov so assured mus yuav bulk hydrogen gas cylinder hauv Tshuag ntawm no thiab tau txais cov lus hais los ntawm peb lub hoobkas. Peb kuj txais customized txiav txim.